{"id":3619,"date":"2020-07-03T16:32:47","date_gmt":"2020-07-03T14:32:47","guid":{"rendered":"https:\/\/www.btm-europe.de\/?p=3619"},"modified":"2023-05-17T15:51:57","modified_gmt":"2023-05-17T13:51:57","slug":"kabeltraeger-clinchen","status":"publish","type":"post","link":"https:\/\/www.btm-europe.de\/de\/kabeltraeger-clinchen\/","title":{"rendered":"Clinchenanlage f\u00fcr Kabeltr\u00e4gersysteme"},"content":{"rendered":"\t\t
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3. Juli 2020<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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ANLAGE ZUR PRODUKTION VON KABELTR\u00c4GERSYSTEMEN<\/h1>\t\t\t\t<\/div>\n\t\t\t\t
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3M KABELTR\u00c4GER MIT 10 SPROSSEN IN 1 MINUTE FERTIGEN \u2013 IST DAS M\u00d6GLICH?<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Kabeltr\u00e4gersysteme, im speziellen die sogenannten Kabelleitern finden vor allem in der modernen Industrie und in der Geb\u00e4udetechnik ihre Verwendung. <\/strong>Kabelleitern <\/strong>zeichnen sich durch ihre hohe Tragf\u00e4higkeit bei gleichzeitig schneller <\/strong>Montage aus. Denn auch in der Montage <\/strong>ist die <\/strong>Zeit das kostbarste Gut!
<\/strong><\/p>\n

Kabelleitern bestehen aus <\/strong>zwei gelochten profilierten L\u00e4ngsholmen, die \u00fcber steife C-Profilstreben als Tragsystem <\/strong>verbunden sind. <\/strong>Die offene Bauweise verhindert \u00dcberhitzungen, so dass hohe Kabelvolumen auf kleinem Raum transportiert werden k\u00f6nnen.<\/strong><\/p>\n<\/div>\n

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Ein osteurop\u00e4isches Unternehmen als f\u00fchrender Hersteller von Kabelleitern hat ein neues System entwickelt. F\u00fcr eine neue sehr stabile Kabelleiter <\/strong>erhielt BTM die Aufgabe eine vollautomatische Clinchanlage zu entwerfen, die in der Lage sein musste, 3m als auch 6m Kabelleitern<\/strong> zu clinchen<\/a>. 10 Sprossen mit je 2 Clinchpunkten pro Holmanbindung in 60 sec., bzw. 20 Sprossen in 120 sec. war die Vorgabe.<\/p>\n

Dabei m\u00fcssen Kabelleitern von 200 mm bis 600 mm Breite<\/strong> und 60 mm bis 150 mm Holmh\u00f6he<\/strong> miteinander verbunden werden. Dar\u00fcber hinaus bestehen diese Kombinationen aus Blechpaarungen von 0,80 mm\/0,80 mm bis 1,25 mm \/1,50 mm. Keine leichte Aufgabe.<\/p>\n

Mit 4 Doppelpunktclinchzangen und einem ausgekl\u00fcgelten Beladesystem konnte die Aufgabe gemeistert werden.<\/p>\n<\/div>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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Die Fertigungsstra\u00dfe erstreckt sich \u00fcber fast 22 m L\u00e4nge. Sie besteht aus der Beladestation f\u00fcr 3m oder 6m Profile, einer 6 m Pufferstrecke, der Clinchstation und einer Auslaufstation mit seitlicher Pufferablage. Belade- und Clinchstation sind f\u00fcr Tr\u00e4gerbreiten von 200 mm \u2013 800 mm einstellbar. Nach der manuellen Best\u00fcckung der\u00a0 Sprossen und Verschr\u00e4nkung in die L\u00e4ngsholme wird die Baugruppe in die Pufferstrecke geschoben.<\/p>

Von dort wird sie \u00fcber angetriebene Rollen in den\u00a0BTM<\/strong>\u00a0Clinchautomaten geschoben. Im Clinchautomaten werden die Sprossen ausgerichtet und je zwei Sprossen gleichzeitig mit je 4\u00a0Tog-L-Loc\u00a0<\/em><\/strong>Rundpunkten an die L\u00e4ngsholme geclincht.<\/p>

Der komplette Vorgang dauert nur\u00a012 Sekunden<\/strong>. 5 Takte, also 60 Sekunden und\u00a0 eine 3 m Kabelleiter ist fertig , bzw. eine 6 m Kabelleiter ist in 120 Sekunden fertig.<\/p>

Nach Ausschleusen der Kabelleiter wird diese seitlich auf einer Pufferstrecke zur Entnahme abgeschoben.<\/p>

Im Video k\u00f6nnen Sie den Ablauf gut einsehen<\/p><\/div>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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\n\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\tZUR\u00dcCK<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"

Die Herstellung von Kabelkan\u00e4len durch Clinchen im Vergleich zum Punktschwei\u00dfen zeichnet sich durch einen schnelleren und saubereren Arbeitsprozess aus. Auch ist eine durchgehende Verzinkung weiterhin gew\u00e4hrleistet und tr\u00e4gt zum besseren Korrosionsschutz bei. Wenn dar\u00fcber hinaus die Konstruktion clever ausgef\u00fchrt ist, dann f\u00fchren geclinchte Kabeltr\u00e4gersysteme sogar zu h\u00f6heren Steifigkeiten gegen\u00fcber einfachen geschwei\u00dften Varianten.<\/p>\n","protected":false},"author":4,"featured_media":9511,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"site-sidebar-layout":"default","site-content-layout":"default","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"disabled","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[95,96],"tags":[],"class_list":["post-3619","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-car","category-construction"],"acf":[],"yoast_head":"\nClinchenanlage f\u00fcr Kabeltr\u00e4gersysteme - 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